BOD, TSS and FOG Reduction at Midwest Dairy Processor

Eliminate surcharges and Enhance Regulatory Compliance 

Case Study Details

BOD Reduction Case Study

A Midwest dairy processor faced high wastewater surcharges and compliance challenges. Hydro Reserve’s 200 GPM treatment system eliminated surcharges, achieved 99–100% BOD, TSS, and FOG reduction, and has been operating successfully since pilot completion.

Case Study Hydro Reserve Shepherds Eggs 800GPM BOD Reduction System
Case Study Shepherds Eggs 800GPM BOD reduction system
Dairy wastewater regulatory compliance

Challenge

A Midwest dairy processor faced rising surcharges and compliance risks due to high BOD, TSS, and FOG levels in its wastewater. The facility needed a reliable, space-efficient solution to separate solids, clean water, and prevent costly regulatory upsets.

Solution & Application

Hydro Reserve deployed a 200 GPM wastewater treatment system to efficiently separate solids and remove contaminants, achieving 99% BOD reduction and 100% FOG and TSS removal. With a successful pilot, full O&M service, and a compact design, the system ensured compliance, eliminated surcharges, and provided long-term operational stability.

System Results & Benefits

  • BOD Reduction 99%
  • FOG Reduction 100%
  • TSS Reduction 100%
  • $780K Annual Savings
Case Study Shepherds Eggs 800 GPM BOD Reduction System Hydro Reserve
The Hydro Reserve 800GPM BOD reduction system enabled them to eliminate evaporation ponds, surcharges and odor and has been in daily operation for over 5 years.

Project Details

LOCATION

Midwest USA

CLIENT

Food: Dairy Processor

DESIGN & SPECIALTY

Case Study: BOD Reduction

Application
  • Eliminate Wastewater Surcharges:
    Avoid costly monthly fees by effectively treating wastewater onsite, eliminating the need for expensive surcharge payments.
  • Complete Compliance Assurance:
    High BOD, TSS, and FOG levels posed regulatory challenges, but our system achieved 99–100% reduction, ensuring full compliance and preventing operational upsets.
  • Optimize Resources for Economic Benefit:
    By efficiently separating solids and clean water, the dairy processor can better manage waste byproducts, reducing disposal costs and improving overall facility efficiency.
Success Factors & Key Metrics
  • Key Metrics: The Midwest dairy processor significantly reduced costs by eliminating surcharges while achieving 99–100% BOD, TSS, and FOG reduction. The facility ensured regulatory compliance, prevented wastewater-related issues, and optimized waste management for improved operational efficiency.
  • BOD Reduction 99%
  • $780K Annual Savings
  • Smaller Footprint
  • Guaranteed Performance